Tape Casting Technique for Fabrication of Piezoelectric Ceramics and Other Multilayered Devices-A Review
Prasanta Kumar Panda （ CSIR-National Aerospace Laboratories, Bangalore ）
Benudhar Sahoo （ CSIR-National Aerospace Laboratories ）
https://doi.org/10.37155/2717-526X-0302-1Abstract
Tape casting is a preferred technique for fabrication of micron sized thin sheets and multi-layered stacks. This technique can be used for all types of materials available in powder form. Therefore, this is a versatile technique used for fabrication of capacitors, piezoelectric multi-layered stacks, functional gradient materials, low temperature co-fired ceramics (LTCC) etc. involving all types of metals, ceramics and polymers. In this article, tape casting method is reviewed including the slurry preparation and role of various ingredients. This technique is widely used for fabrication of piezoelectric multi-layered stacks in order to reduce the “driving voltage” up to few volts for micro-meter sized thin layers. The preparation methodology of slurry making for tape casting and role of various ingredients are discussed in detail including multi-layered fabrication of devices. Typical tape casting examples of lead zirconate titanate (PZT) and barium strontium zirconate titanate (BSZT) lead free piezo materials are also presented. Various application of tape casting in recent years has been reviewed.
Keywords
Tape casting; Slurry; Binder; Plasticizer; Multilayered stackFull Text
PDFReferences
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[19]. Immergut EH, Mark HF. Principles of plasticization, in: R. F. Gould, editors, Advances in Chemistry Series, plasticization and plasticizer processes, Washington, DC, Am Chem Soc. 1965, Vol. 48, pp. 6.
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[21]. Lv Z, Zhang T, Jiang D, Zhang J, Lin Q. Aqueous tape casting process for SiC. Ceram Int. 2009; 35: 1889-1895.
[22]. Navarro A, Alcock JR, Whatmore RW, Aqueous colloidal processing and green sheet properties of lead zirconate titanate (PZT) ceramics made by tape casting. J Eur Ceram Soc. 2004; 24: 1073-1076.
[23]. Ren L, Luo X, Zhou H. The tape casting process for manufacturing low-temperature co-fired ceramic green sheets: A review. J Am Ceram Soc. 2018; 101: 3874-3889.
[24]. Gurak NR, Josty PL, Thompson RJ. Properties and uses of synthetic emulsion polymers as binders in advanced ceramics processing. Am. Ceram. Soc. Bull. 2987; 66: 1495–1497.
[25]. Nahass P, Rhine WE, Pober RL, Bowen HK, Robbins WL. A comparison of aqueous and non-aqueous slurries for tape casting, and dimensional stability in green tapes. Ceram. Trans. 1990;15: 355-364.
[26]. Pagnoux C, Chartier T, Granja M, Doreau F, Ferreira JM, Baumarda JF. Aqueous suspensions for tape-casting based acrylic binders. J. Eur. Ceram. Soc. 1998; 18: 241-247.
[27]. Doreau F, Tarı̀ G, Pagnoux C, Chartier T, Ferreira JM. Processing of aqueous tape-casting of alumina with acrylic emulsion binders. J. Eur. Ceram. Soc. 1998; 18: 311-321.
[28]. Feng JH, Dogan F, Effects of solvent mixtures on dispersion of lanthanum-modified lead zirconate. J Am Ceram Soc. 2000; 83: 1681-1686.
[29]. Minatto FD, Milak P, De Noni Jr A, Hotza D, Montedo ORK. Multilayered ceramic composites–A review. Adv Appl Ceram. 2015; 114: 127-138.
[30]. Tok AIY, Boey FYC, Khor MKA. Tape casting of high dielectric ceramic substrates for microelectronics packaging, J. Mater. Eng. Perform. 1999; 8: 469-472.
[31]. Michalek M, Blugan G, Graule T, Kuebler J. Comparison of aqueous and non-aqueous tape casting of fully stabilized ZrO2 suspensions, Powder Technol. 2015; 274: 276–283.
[32]. Lutz C, Roosen A. Wetting behavior of tape casting slurries on tape carriers. Ceram Trans. 1998; 83: 163-170.
[33]. Runk RB, Andrejco M J. A precision tape casting machine for fabricating thin, organically suspended ceramic tapes. Am Ceram Soc Bull. 1975; 54: 199-200.
[34]. Descamps M, Ringuet G, Leger D, Thierry B. Tape-casting: relationship between organic constituents and the physical and mechanical properties of tapes. J Eur Ceram Soc. 1995; 15: 357-362.
[35]. Yu M, Zhang J, Li X, Liang H, Zhong H, Li Y, Duan Y, Jiang DL, Liu X, Huang Z. Optimization of the tape casting process for development of high performance alumina ceramics. Ceram Int. 2015; 41: 14845-14853.
[36]. Blugan G, Morawa K, Koebel S, Graule T, Kuebler J. Development of a tape casting process for making thin layers of Si3N4 and Si3N4 +TiN. J. Eur. Ceram. Soc. 2007; 27: 4789–4795.
[37]. Mori T, Yamada T, Tanaka T, Katagiri A, Tsubaki J. Effect of slurry properties on the crack formation in ceramic green sheets during drying. J. Ceram. Soc. Jpn. 2006; 114: 823-828.
[38]. Martinez CJ. Lewis JA. Rheological, structural, and stress evolution of aqueous Al2O3: latex tape-cast layers. J. Am. Ceram. Soc., 2002; 85: 2409–2416.
[39]. Kiennemann J, Chartier T, Pagnoux C, Baumard JF, Huger M, Lamerant JM. Drying mechanisms and stress development in aqueous alumina tape casting, J. Eur. Ceram. Soc. 2005; 25: 1551–1564.
[40]. Panda PK, Sahoo B, Raja S, Vijaya Kumar MP, Shankar V. Electromechanical and dynamic characterization of in-house fabricated amplified piezo actuator. Smart Mater Res. 2012; 2012: 203625.
[41]. Sahoo B, Panda PK. Fabrication of simple and ring-type piezo actuators and their characterization. Smart Mater Res. 2012; 2012: 821847.
[42]. Uchino K. Ceramic actuators: principles and application. MRS Bulletin. 1993; 18: 42-48.
[43]. Sahoo B, Panda PK. Effect of CeO2 concentration on dielectric, ferroelectric and piezoelectric properties of PMN-PT (67/33) composition. J Mater Sci. 2007; 42: 4745-4752.
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Copyright © 2021 Prasanta Kumar Panda, Benudhar Sahoo
Publishing time:2021-12-25
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